HOW TO REDUCE ENERGY CONSUMPTION IN INDUSTRIAL SHREDDERS?

ReSmart® Intelligent Control System

In the shredding industry, we often encounter challenges such as high current peaks during startup and when processing demanding materials. These factors increase motor load, energy consumption, and operational costs. As energy efficiency becomes increasingly important due to cost considerations and environmental regulations, optimizing shredder performance is crucial for industries like recycling, forestry, construction, and waste management.

Reducing Current Peaks for Greater Energy Efficiency

One of the key ways to optimize shredder performance is by reducing current peaks. This can be achieved through advanced press optimization, which adjusts its responsiveness and activation points based on the material being processed. As a result, motor load decreases, leading to longer machine lifespan, increased equipment reliability, and lower maintenance costs.

Energy Consumption Savings

By monitoring and optimizing shredder operation, companies can significantly reduce specific energy consumption (kWh per ton of processed material). Practical measurements have shown that optimization can achieve:

• 35–45% lower specific energy consumption,
• up to 30% lower peak motor power,
• 5–10% savings on network access charges.

Lower energy consumption directly translates to reduced operating costs, enabling companies to achieve a faster return on investment in shredder optimization.

Intelligent Adaptation Based on Material

Advanced shredder optimization solutions also include intelligent adaptation to different material types. This means the system automatically recognizes the properties of incoming material and adjusts the shredder’s operation to optimize the press function and energy consumption while preventing unnecessary motor strain and improving shredding efficiency.

Trends and Market Potential of Energy Optimization in the Shredding Industry

Industrial energy optimization is an increasingly sought-after solution as companies look for ways to reduce costs and enhance equipment sustainability. Rising electricity costs and stricter environmental regulations are driving the development of new technologies that enable:

• more economical operation of industrial machinery,
• reduced CO₂ emissions and improved corporate environmental contributions,
• greater market competitiveness.

Shredder performance optimization is essential for improving energy efficiency, lowering operational costs, and extending equipment lifespan. By adopting advanced approaches such as current peak reduction, adaptive control, and intelligent material recognition, companies can achieve significant savings while enhancing the reliability of their machines.